Design by Composition for Layered Manufacturing

3/31/99


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Table of Contents

Design by Composition for Layered Manufacturing

Outline

Layered Manufacturing: commercial example

Layered manufacturing processes

Shape Deposition Manufacturing (CMU/SU)

SDM#1: Injection mold tooling (SU RPL)

SDM #2: Frogman (CMU)

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Decomposition into ‘compacts” and layers

Definitions: Compact [Merz et al 94]

Layers produced by automatic decomposer for slider crank mechanism

Layered shape deposition - potential manufacturing problems

Design by Composition (M. Binnard)

Primitive = Compact Set + Precedence Graph

Merging Algorithm Example

Algorithm: intersection compacts

CPG Simplification algorithm

Algorithm closure and efficiency demonstrated for multi-material parts and embedded components (Binnard 99)

Implementation

Toward a mechanical MOSIS?

Future Work: Integration with Decomposition

Application: Small robots with embedded sensors and actuators

Robot leg example (http://cdr.stanford.edu/biomimetics)

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Robot Leg: embedded parts

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Acknowledgements

Author: cutkosky

Email: cutkosky@cdr.stanford.edu

Home Page: http://cdr.stanford.edu/~cutkosky

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