NIGHTSIGHT Pan and Tilt

4.0 Vision Statement


5.0 Requirements

5.1 Functional Requirements:

The functional specifications are defined as the performance parameters to which the pan and tilt mechanism must conform. Currently, the Hughes NIGHTSIGHT is fixed on the roof of the test vehicle and it is impossible to scan an area not directly in front of the vehicle. To overcome this severe limitation, Hughes has provided an initial list of specifications. These functional specifications are and have been subject to revisions. The first set of requirements addresses the standards for the physical motions the Pan and Tilt mechanism. The second set of specifications detail the physical dimensions, weight limitations, and power requirements of the Pan and Tilt mechanism.

FIGURE 6.a If you only look straight ahead...

FIGURE 6.b ...you aren't getting the whole picture.


TABLE 1.  Functional Requirements:  These requirements indicate what
          the device must do.
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Requirement        Quantity      Rationale                                
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Field of Regard                  The original requirement was to          
Pan:               Infinite      pan +/- 170 deg.  After interviewing     
Tilt:              +45  deg,     users, we realized that it would be      
                   -22.5 deg     a significant advantage for the user     
                                 to pan infinitely.  The tilt is driven   
                                 by the need to scan the top of           
                                 buildings and for looking down into      
                                 the water for maritime applications.     
                                                                          
Angular Velocity                 User's indicated that this was the       
Pan:               48 deg/sec    quickest speed necessary for most        
Tilt:              6 deg/sec     applications.  Our testing has verified  
                                 that this speed is adequate, but if      
                                 possible, we will try to exceed it.      

Positional         +/- 2 deg     The original requirement was less        
Accuracy:                        than 1 deg.  After testing, we realized  
                                 that since the sight has a field of      
                                 vision of 28 deg by 18 deg, 2 deg        
                                 accuracy would be more than sufficient.  

Stability                        8 lbs is the weight of the current       
Static:            +/- 8 lbs     NightSight design. Because the           
Dynamic:           +/- 4 g       camera will be mounted on a patrol       
                                 car in certain applications, it          
                                 will be subjected to loads from high     
                                 speed chases, off-road, conditions,      
                                 and automobile accidents.                
                                 These adverse conditions drove           
                                 the high dynamic stability.              
                                                                          
                                                                          
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FIGURE 7. Field of Regard
    Mechanism must move the sight through the following range.

FIGURE 8. Closed Loop Feedback

    Closed loop feedback is necessary to inform the user where the sight is oriented.

5.2 Physical Requirements

The physical specifications describe how the NIGHTSIGHT Pan and Tilt mechanism will perform its functions. These included required features of the device dictated by Hughes. It is worth noting that although Hughes has not attempted to directly lead us in a specific direction with regards to how the scanning device shall perform its task, one might note that the physical specifications lend themselves to a design that is characteristic of a pre-existing system which may require some modification.


TABLE 2.  Physical Requirements:  These requirements indicate
          how the mechanism accomplishes the functions.
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Requirements    Quantity     Rationale                              
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Weight          < =  6 lbs    This mechanism will be mounted         
                             in a variety of locations and          
                             situations.  In order to insure the    
                             sight and mechanism are portable,      
                             the weight must be minimized.          

Size                         The current sight design is 7          
Height:          4 inches    inches tall. In Canada, some clear     
Pan Base:        8 inches    ances are only 11 inches above the     
Tilt Diameter:  12 inches    height of the police cars, so the      
                             mechanism must be 4 inches tall or     
                             less. The pan and tilt diameters are   
                             driven by constrained spaces the       
                             sight must operate in and the          
                             desire to keep it portable.            

Input Voltage   9-16 volts   Car batteries output within this       
                DC           voltage range.                         

Power                        The vehicles that will mount this      
Consumption                  type of device also must power         
Slew:           < = 16 watts  other electrical devices. The power    
Steady State:   < =  6 watts  used by our mechanism must be          
                             minimized.                             

Weatherproof                 Our design will be subject to very     
                             difficult external conditions, from    
                             ocean salt to car washes.The internal  
                             components must be protected.          

Flexible Mount               The mechanism must be mounted          
                             on many different platforms            
                                                                    
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FIGURE 9. Pan and Tilt Size Limitations
    The pan and tilt mechanism must fit within a frustum of the given dimensions.

5.3 External Specifications

The external specifications are defined as those things that the user will experience while using the device. To define the external specifications of the device, we must look more closely at the user. Since the device will be mounted somewhere on the exterior of the vehicle, it will not be directly accessed by the human operator. Therefore, the user of the device might be considered to be the NIGHTSIGHT camera itself. It could also be argued that the user will be the engineers and technicians responsible for design and manufacture of the NIGHTSIGHT camera. They will use our design as a sub-assembly in the manufacture of the final system. Therefore, the mechanisms by which our design interacts with existing components of the NIGHTSIGHT camera will be very important. An additional user of our device might be the repair technician, and therefore, issues regarding serviceability must be included in the design. Finally, although the control interface between the user and the device is not within the frame of our project, the external specifications of the interface were considered.


TABLE 3.  External RequirementsThese requirements indicate
          how the mechanism accomplishes the functions.
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Requirement         Rationale                                              
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Manufacturability   Current projections call for production runs of        
                    10,000 or more devices. The device should be           
                    designed for mass assembly.                            

Ergonomic Control   Police typically operate alone. The control            
Interface           interface should not impair the officer's              
                    ability to operate the vehicle                         

Maintenance         Typical users; police, coast guard, and security       
                    guards do not perform their own maintenance.           
                    Our design should require no user-level                
                    maintenance (i.e. lubrication, calibration).           

Easily Detachable   Users should be able to detach the entire mechanism    
                    quickly so that they can secure it or switch it        
                    to different vehicles, boats, etc.                     

Intuitive Feedback  Users will not be able to confirm the orientation      
                    of the sight by checking their surroundings during     
                    limited visibility conditions. Our design must give    
                    the user simple, accurate positional feedback.         
                                                                           
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5.4 Environmental Specifications

The environmental specifications are defined as the conditions that are imposed on the usage of the scanning device. Since the scanning device will be mounted on a variety of vehicles, it must meet the corresponding environmental and safety requirements associated with each vehicle. For example, in the case of an accident involving a vehicle equipped with a NIGHTSIGHT scanning device, the device should not fail in a manner in which it might be launched off of the vehicle.

TABLE 4.  Environmental Requirements
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Requirements      Quantity      Rationale                               
----------------------------------------------------------------------
Safety            No device     There is no reason the user should      
                  induced       be injured during operation of this     
                  injuries      mechanism. Furthermore, the device      
                                must be secured such that it will not   
                                strike persons in an accident  
                                                                        
Operating Temp.   -40 deg  to   Cold weather in Calgary                 
                   70 deg  C    Hot sun in Pheonix                      

Storage Temp.     -40 deg  to   Cold weather in Ottawa                  
                  105 deg  C    Parked in sun in Huston                 

Altitude            0 ft.  to   The device may be transported in cargo  
                   40,000  ft.  planes that are not pressurized.   
                                                                        
Shock Endurance   20 g half     Accident conditions                     
                  sine wave                                             
                  pulses                                                

Noise             40 db         40 db is the noise level in a typical   
                                "living room" situation. Low       
                                noise level is important to users in          
                                surveillance situations.                
                                                                        
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5.5 Constraints

Several factors exist that will limit this design process and therefore may affect the design of the mechanism as well as its performance.

TABLE 5.  Constraints
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Constraint                    Rationale                                   
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Cost < = $300 at production    Cost is very restrictive and will be a      
rate of 10,000 units          driving factor in design of mechanism       
                              and materials.                              

Final design is due to        This date is non-negotiable. All design,    
sponsor on May 19, 1994.      manufacture, assembly, testing, and         
                              documentation must be complete.             

The budget for this project   This amount is all-inclusive. It includes   
is $10,000.                   travel, hardware, shop time, manufacture,   
                              assembly, testing, and documentation.       
                                                                          
NIGHTSIGHT design can         Hughes expended significant time and        
not be altered                money into their current design. Our        
                              mechanism must not necessitate any          
                              changes to its current design.              
                                                                          
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5.6 Opportunities

The flexibility in our sponsor's project definition and requirements allowed for several opportunities.

TABLE 6.  Opportunities
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Opportunity                  Rationale                                      
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Design a flexible            The potential users vary a great deal in       
mechanism that will          terms of needs. The mechanism designed         
meet the needs of            for the roof of a car may be designed          
various users.               much differently than one for maritime         
                             applications. We will design for the most      
                             stringent needs, maritime, so that our         
                             design will meet or exceed the desires of      
                             all users.                                     

Preserve or accentuate       Our sponsor has invested a great deal of       
the aesthetics of the        time and money into the appearance of          
NightSight                   the NightSight. Our design will not            
                             detract from this appearance and, if           
                             possible, will improve it.                     

Use plastics to the          Initial tests and calculations indicate that   
maximum extent for           the housing and some of the gears can be       
the mechanism                manufactured from plastic. This will           
                             minimize our cost and weight.                  

Design the mechanism         By using plastics, the opportunity to          
for snap-fit assembly        design snap-fit components is available.       
                             This will minimize manufacture costs.          
                                                                            
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6.0 Design Process